160m/min Max Speed Flute Laminator Machine with Servo Tracking and Correction for Reduced Material Waste in Corrugated Laminating Machine Production

Automatic high speed 5ply servo flute laminating machine

Automatic high speed 5ply servo flute laminating machine is a new generation of high-speed laminating machine developed by our company. It can laminating three sheets of cardboard at once, and can produce three-layer, four layer, five layer, seven layer, and nine layer boards to increase material strength and thickness. The bottom paper adopts a lead edge feeding structure for stable paper feeding, and the servo tracking and correction principle of the top paper. Can achieve a maximum laminating speed of 160 meters/minute. High speed, efficiency, and precision are your ideal choices.

Performance characteristics

• This machine can laminate combination of two corrugated boards and any type of top sheet together. It can produce two -layer board (cardboard + cardboard), 3ply,4ply, 5ply, 7ply and other products.
• Total 12-13 servos. Keep the machine steady and run with high speed.
• Laminating type: cardboard+cardboard+cardboard, cardboard+cardboard+corrugated board, cardboard+corrugated board+corrugated board, cardboard+corrugated board+cardboard.
• Top paper feeding system use new open type with motion correction, similar to Bobst, more steady. Bottom paper feeding structure adopts a lead edge feeding, an extended and widened belt with large suction to ensure stable bottom paper and cardboard feeding without damaging the cardboard. Also can choose double lead edge feeding system.
• The host adopts a large roller (160mm) design for stable operation and high efficiency. The stainless steel mesh roller of the large roller (160mm) is evenly coated with glue, saving glue amount, and does not throw glue.
• The surface of the laminating roller and pressing roller is made of special polyethylene material, and the glue automatically falls off and is free from wiping.
• Adopting a dual servo top paper correction structure, the top paper and bottom paper (cardboard) are automatically detected and servo corrected, ensuring high precision in tracking and adhering to the front gauge of the top paper and bottom paper (cardboard). The front gauge can be adjusted independently according to product needs.
• There are two types of paper feeding structures for the top paper lifting platform, pre-stacking paper structure and non pre-stacking paper lifting platform.
• The bottom paper pressurization device improves the stability of paper feeding for warped paperboard, and the multifunctional paper tray in the bottom paper stacking section is suitable for warped paperboard.
• The main engine bearings are automatically lubricated at regular intervals, ensuring smooth operation and extending the lifespan of the equipment.
• Adopting a reflux glue system to reduce glue loss and stabilize glue adhesion effect.
• Electrical configuration: International brands such as PLC, main motor and inverter.
• One -click adjustment of the whole machine (just enter the paper size).
• Video monitoring.
• Feeder paper with servo motor lifting. It is more steady and no double sheets.

Technical Parameter

Details display

1. Touch screen. Just set in touch screen, size will be adjusted automatically.
2. Bottom paper feeding.

   Double lead edge feeding system. Or one lead edge and one big suction belt. More steady when run with corrugated paper and cardboard. Both lead edge and bet are durable.

   A pneumatic side-pushing alignment system has been adopted for each floor. Make the base paper more neat

   By adopting a multi-layered paper support structure, it makes the operation more convenient for extremely large or extremely small papers.

3. Top and bottom sheet bridge feeding part.

   Top sheet is new structure with motion correction. Make the lamination precision more high. And with Yaskawa 4 servos to keep the high lamination precision. It is more fit for thin and soft top sheet. It is more steady when run with high speed. Bottom feeding with two sets of big size rollers, easy to adjust and more steady for bottom paper.

4. Electric configuration.

   Mainly using electric system to ensure machine stability, high efficiency and low failure. Using man-machine interface and PLC combination, display all the information on the screen.

   1. The machine is equipped with 13 servo motors, achieving full servo control.
   2. The PLC in Germany ensures stability and durability.
   3. All the electrical appliances are placed in one control cabinet, which makes maintenance easier.

   PLC, inverter and main motor. And front gauge Yaskawa servo. It keep machine running steady and they are durable.

5. 4 cameras video monitoring control and Self-cleaning rollers.
   1. Using four high-definition cameras, the machine's operating status is constantly monitored.
   2. The pressing rollers are made of special materials to prevent the risky operation of manual scrubbing. The diameter of the pressing roller drum is 150mm.
   3. A remote control handle is set beside the roller.
6. Shaftless feeder. It can feed the paper more steady.
   1. Equipped with high speed servo feeder, The front and rear of feeder are controlled by the servo motor. After input paper size, it will be automatically positioned. Both paper lifting and forwarding sucker can freely adjust to ensure that whether thick or thin paper can be delivered rapidly and smoothly.
   2. Becker vacuum pump.
   3. Equipped with a double-sheet detection system.
   4. Also with one servo for pallet lifting. More steady.
7. Stainless steel anilox glue roller (Evenly glue)
   1. Equipped with sensors and servo motor, control top sheets to do independent compensation action to make sure high accuracy.
   2. The design of large stainless steel anilox roller (160mm diameter) is stable and high-efficiency, coat evenly and save glue volume.
   3. Use a circulating glue system to reduce glue loss and stabilize glue adhesion effect.
   4. The unique adhesive retention device enables the circulation of the glue or allows it to be completely closed without circulation. Different types of glue can be used, and the selection options are more extensive.
8. Pre-stacking system.
   1. Pre-stack pile of paper under the condition of non-stop, improve efficiency. The width of the pre-stacker is controlled by the motor, the size of the paper is automatically positioned.
   2. The dual -use lifting platform, we can use the pre-stacker structure to push the pre -pile of paper into the platform.
   3. We can also push the stack of paper directly into the platform. And the platform can be adjusted around the actual situation of the paper stack.
   4. The second floor platform can move left and right automatically.
9. Automatic lubrication system and big suction fan.
   1. Lubricate the bearing regularly to prolong the service life of the bearing and save the cost.
   2. High-flow fans can be more easily controlled for corrugated materials that have undergone deformation.
10. Roller pressure adjust by servo and Thickness measure system
    1. The system adopts a separate control system for the gluing motor and the main motor. When the main motor stops, the glue roller motor runs at a low speed, which not only saves electricity but also prevents glue overflow.
    2. Equipped with an all-intelligent adjustment system, it can intelligently adjust the paper size. Implement the quick order-switching operation
    3. Automatic thickness detection system for cover pages of paper,There is no need for manual measurement of the thickness.
11. Pressing conveyor system.

    8 meters long pressing conveyor, make the finished products drying more fast and keep the products good quality. And bottom side with movable roller, easy to move. It is more convenient to operate.

Mark:

As machines undergo continuous upgrades and improvements, or in the event of force majeure, suppliers of certain spare parts and electrical components may be subject to change. Our company reserves the right of final interpretation. Please be noted and thank you for your