GFHD 1500 High-Speed Cardboard Laminating Machine 200m/min

GFHD Intelligent flute laminator and flip flop stacker

 

 

 

 

 

 

 

GFH Automatic High Speed Flute Laminating Machine

 

 

Machine overview:

GFH is the latest generation of high-speed automatic flute laminating machine developed by our company. The top paper of this machine adopts overlap feeding the principle of offset printer, and the top paper side gauge adopts the motion side gauge and the servo paper surface tracking and correction principle. And bottom paper use two lead edge system, no pressing rollers, use high flow suction to feed the paper, no pressure on paper. It can do best to keep the board original type. It can automatically detect the height of the corrugated paper, automatically adjust the gap between the rollers, automatically adjust the amount of glue, and the laminating roller does not need to be scrubbed. The maximum laminating speed can reach 200 meters/minute (24,000 sheets/hour). High speed, high efficiency and high precision are your ideal choice.

Performance characteristics:

1. Top sheet Overlap feeding+non -stop correction, high speed without losing accuracy. Speed can reach 180meters/min.

2. Bottom sheet Lead edge feeding system and high flow suction adsorption feeding. The bottom paper enter the glue roller directly (without pressure by roller, it will not destroy the corrugated paper stiffness), ensuring the pressure resistance of corrugated paper, and reducing the amount of glue by 30%, which not only saves money, but also solves the phenomenon of excessive gum.

3. The front pressure roller is made of new polyfluoroethylene material, which is free to wash, and then reduce the labor strength of the operator.

4. The whole machine has no handle, electric adjustment, automatic detection thickness, reducing the strength of the single -order work, and increasing the effective working time.

5. Because the machine uses overlap feeding, no gap correction without stop, so the unit time output increased by 50%, which greatly reduced the power consumption of the unit time, and it was truly increasing production and energy saving.

6. Adopts top sheet aligner system to ensure high accuracy. Feeding mode can be chosen overlap sheet or separation sheet type.

7. Digital design realizes automatic adjustment of glue volume. Automatic adjustment of the gap of the gluing roller (automatically according to the thickness of the bottom sheet).

8. The design of large stainless steel anilox roller (160mm in diameter) is stable and high-efficiency, coat evenly and save glue volume.

9. Automatic detection of top and bottom paper, automatic servo correction technology. Make the top paper automatically track and fit the bottom paper, and the accuracy is high.

10. The dual -use lifting platform, we can use the pre-stacker structure to push the pre -pile of paper into the platform. We can also push the stack of paper directly into the platform.

11. The multifunctional rack of the bottom paper are suitable for curved corrugated.

12. Use a circulating glue system to reduce glue loss and stabilize glue adhesion effect.

13. One -click adjustment of the whole machine (just enter the paper size).

14. Order memory function, one -click to transfer the previous order, convenient and fast.

15. Video monitoring.

16. Total 9 servos.

 

 

 

 

SPECIFICATION:

MODEL	GFH-1500	GFH-1700	GFH-1900	GFH-2200
Max Sheet	1500×1500mm	1700×1700mm	1900×1900mm	2200*2100mm
Min Sheet	360×380mm	360×400mm	500×500mm	500*500mm
Top Paper Thickness	120-800g	120-800g	120-800g	120-800g
Max Speed	200m/min	200m/min	200m/min	200m/min
Precision	±0.8-1mm	±0.8-1mm	±0.8-1mm	±0.8-1mm
Power	22KW	25KW	27KW	30KW
Bottom Paper Thickness	≤10mm(A-F corrugated board) ≥400g cardboard	≤10mm(A-F corrugated board) ≥400g cardboard	≤10mm(A-F corrugated board) ≥400g cardboard	≤10mm(A-F corrugated board) ≥400g cardboard
Glue consumption	B flute: 15g/㎡ E flute: 20g/㎡

BRANCH INTRODUCTION:
1. BOTTOM PAPER FEEDING

Lead edge feeding system. No feeding pressure structure doesn’t damage the corrugated and enhance the pressure resistance of the corrugated. The wheels use unidirectional bearing (reduce the wear of rubber wheels). The wide rubber wheels ensure that the E, F, and G corrugated does not deform. It can also run more than 400gsm of cardboard or gray board.

2. TOP SHEET FEEDING MECHANISM

Equipped with high speed shaftless feeder, and together with Becker vacuum pump. The front and rear of feeder are controlled by the servo motor. After input paper size, it will be automatically positioned. Feeding mode can choose overlap sheet or separation sheet type. Adopts top sheet aligner system to ensure high accuracy.

3. ELECTRICAL SYSTEM

Mainly using Siemens electric system to ensure machine stability, high efficiency and low failure. Using man-machine interface and PLC combination, display all the information on the screen.

Order memory function, one -click to transfer the previous order, convenient and fast.

 

 

 

 

4. PRE-STACK PART

Pre-stack pile of paper under the condition of non-stop, improve efficiency.
The width of the pre-stacker is controlled by the motor, the size of the paper is automatically positioned. The dual -use lifting platform, we can use the pre-stacker structure to push the pre -pile of paper into the platform. We can also push the stack of paper directly into the platform. And the platform can be adjusted around the actual situation of the paper stack.

 

 

5. POSITIONING SYSTEM & GLUE ROLLER

 

Equipped with sensors and servo motor, control top sheets to do independent compensation action to make sure high accuracy. The design of large stainless steel anilox roller (160mm in diameter) is stable and high-efficiency, coat evenly and save glue.

Digital design realizes automatic adjustment of glue volume. Automatic adjustment of the gap of the gluing roller (automatically according to the thickness of the bottom sheet).

 

6. AUTOMATIC LUBRICATION SYSTEM

 

 

Lubricate the bearing regularly to prolong the service life of the bearing and save the cost.

 

 

 

7. Big belt top sheet feeding system.

 

 

 

Overlap sheet feeding, speed is faster and run more steady. and more fit for thin paper. No stuck in running.

• New design pressure roller.

 

 

New polyfluoroethylene material for pressure roller, which is free to wash and scrub, and then reduce the labor strength of the operator.

 

• Measure system

 

Adopt a high -precision thickness measurement device with a servo motor. All roller pressure will be adjusted automatically.

 

 

 

• Without pressure system

 

No pressure roller, use high flow suction system, it can keep the board original stiffness. Protect the board better.

 

• Top sheet bridge correction system.

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This system is for top sheet feeding in bridge part, it can make the top sheet align. To strength the paper accuracy.

• Hydraulic lifting unit.

 

Adopt hydraulic lifting system. When you press the button, it will lift up. It is convenient to wash the glue roller.

 

• GLue roller separated control.

 

Use one separated motor to control the glue roller, when the machine need to stop, the glue roller will not stop. It can keep the glue well, not overflow. Then to save glue.

 

• Order management system

 

Order memory function. Machine can storage previous order record. When you want to do previous work. Just arouse previous order, the machine will adjust to this order data automatically.

 

• Top paper double sheets detection system

 

This system can detect top paper when running to avoid double sheets feeding at the same time.

 

Some parts list

 

Serial	Part	Country	Brand
1	Main motor	Germany	Siemens
2	Motion controller	China	Innovo self design
3	Main Servo (Yaskawa with transformer)	Japan China	Yaskawa Verchi
4	PLC	Germany	Siemens
5	Vacuum pressure pump	Germany	Becker
6	Frequency converter	Germany	Siemens
7	Front Gauge servo	Japan	Yaskawa
8	Encoder	Japan	Omron
9	Press motor	Taiwan	CPG
10	Main engine width modulation motor	Taiwan	CPG
11	Feeding width motor	Taiwan	CPG
12	Feeding motor	Taiwan	Liming
13	Paper speed reducer	Taiwan	Liming
14	Chain	China	Japan options
15	Relay	Japan	Omron
16	Optoelectronic switch	Taiwan	FOTEK
17	solid-state relay	Taiwan	FOTEK
18	Promixity switches	Japan	Omron
19	water level relay	Taiwan	FOTEK
20	Contactor	France	Schneider
21	Linear guide slide and guide rail	Taiwan	HIWIN
22	Potentiometer	Japan	TOCOS
23	Button	France	Schneider
24	Brake resistor	Taiwan	TAYEE
25	Touch screen	Taiwan	WEINVIEW
26	Air switch	France	Schneider
27	Thermorelay	France	Schneider
28	DC power system	Taiwan	Mingwei

 

 

 

 

 

 

 

ZSD pile turner machine

Product Introduction

The stacking machine is an accessory product of the flute laminating machine, which comprises a slow paper table, a stack of paper tables, a turning table and a paper receiving table. Wherein, the paper is connected to the crepe paper unit through the slow feeding table, and the paper is stacked into a paper pile and then sent into the turning table, and the paper pile turning mechanism in the turning table is used to turn the paper pile once and turn it to the turning table.

The top part is fed into the paper separation mechanism by the belt conveying mechanism and then enters the top of the receiving table. After the whole paper is finished, the paper is dropped onto the pallet of the receiving table, thereby achieving full automatic paper counting, paper turning and paper stacking. It has the advantages of flattening and affixing paper and greatly reducing manpower requirements and effectively improving the efficiency of paper delivery, reducing the manual delivery intensity.

Performance characteristics
A. The pallet can be pushed into the machine automatically.
B. Matching 12,000 pcs/h speed flute laminating machine.
C.Flip mode can be changed to prevent the paper from being curved.
D. None stop collection function to improve production efficiency.
E. Reduce labor and reduce labor intensity.
F. Paper can be patted neatly and stacked into pile.
G.Machine can match with different manufacturers' flute laminating machine.
H.Paper can come out from back or side.
I. One -click adjustment (just enter the paper size).
J. Video monitoring (optional).
Parameters:

Model	ZSD1500	ZSD 1700	ZSD 1900	ZSD 2200
Max. paper size	1500*1500mm	1700*1700mm	1900*1900mm	2200*2100mm
Min.paper size	420*450mm	420*450mm	420*450mm	420*450mm
Speed	12000pcs/h
Power	8kw	10kw	16kw	16kw
Machine weight	4000kg	4000kg	4500kg	4500kg
Volatge	380VAC/3P	380VAC/3P	380VAC/3P	380VAC/3P
Dimension	8100*2900*3150mm	8100*2900*3150mm	13800*2700*2950mm	13800*2900*2950mm

 

 

Branch Introduction

1. Separator Unit

This part has an acceleration function to quickly separate the sheets. At the same time, operators can pick out substandard products.
2. Count and Stacker

This part can pat the paper neatly and send it out. Paper stacker height can be adjusted by sensor position.

3. Turning Device

This part can send the paper to the delivery table, and the operation of this part is controlled by a servo motor. In addition, we can also adjust the flip mode in the screen.

4. Delivery Table

This part can pat the paper neatly and stack it into a paper pile. It has a non-stop delivery function.
5. Touch Screen

We can set the paper size here, the orientation will be adjusted automatically.

Options:
1. Automatic exit

This floor roller device can automatically feed out the paper stack.

 

 

2. Automatic tray loader

 

This device automatically pushes the tray into the machine for easy operation.